Norseal Finger Wizard Gap Cover – 1950mm
Norseal Finger Wizard Gap Cover – 1950mm is a surface-mounted finger-protection device designed to cover the large hazardous gap created between a door leaf and frame on the opening side of the hinged edge.
As a hinged door opens, the gap on the cavity side becomes wider. Fingers placed within this opening can become trapped or crushed when the door closes. The Finger Wizard Gap Cover bridges this changing gap and helps prevent fingers from entering the hazardous area.
This product contains the larger opening-side cover only. It does not include the smaller protector used on the opposite hinge-knuckle side.
Opening-Side Protection
The Gap Cover is intended for the side of the hinged edge where the widest opening appears as the door swings open.
It can be used where a risk assessment determines that:
- Only the opening side of the door is accessible
- The opposite hinge-knuckle side is already protected
- A replacement opening-side component is required
- Full protection on both faces is not required by the site assessment
Where both sides of the hinged edge are accessible, use a complete finger-protection set containing both the large gap cover and the smaller knuckle-side protector.
Helps Reduce Finger-Trapping Risks
The flexible cover spans the changing space between the door and frame as the door operates.
When correctly installed and maintained, it helps:
- Restrict access to the opening-side hinge gap
- Reduce the risk of fingers being trapped as the door closes
- Provide a visible protective barrier over the hazardous opening
- Support door-safety measures identified through a risk assessment
The product does not remove every hazard associated with a moving door. Hinges, door closers and the protector itself must remain correctly adjusted and maintained.
Surface-Mounted PVC Construction
The Finger Wizard Gap Cover is manufactured from flexible PVC and is fitted directly to suitable surfaces on the door leaf and frame.
Because it is surface mounted, installation does not normally require a channel to be routed into the door or frame.
The flexible centre section moves as the door opens and closes, while the fixing edges remain attached to the prepared mounting surfaces.
Self-Adhesive and Pinned Fixing
High-tack self-adhesive backing is provided to position and retain the protector on the door and frame.
Supplementary pins are also supplied for additional mechanical retention, particularly on frequently operated doors or where the substrate requires extra support.
The fixing surfaces must be:
- Clean
- Dry
- Stable
- Free from grease, polish and dust
- Free from loose paint or damaged finishes
The adhesive and pins must not interfere with hinges, seals or other critical doorset components.
Suitable Internal Applications
Finger Wizard is principally intended for suitable internal timber doors where a hinge-side trapping hazard has been identified.
Typical locations may include:
- Schools and nurseries
- Healthcare and care environments
- Community buildings
- Retail premises
- Residential buildings
- Other areas used by children or vulnerable occupants
Product selection should be based on the actual door geometry, frequency of use and site-specific risk assessment.
Door Opening and Durability
Current technical listings describe Finger Wizard as a light-duty protector tested through 100,000 operating cycles and suitable for doors opening up to approximately 120 degrees.
The actual opening angle must be checked after installation. The protector must not become excessively stretched, pull away from the door or prevent the door from reaching its normal operating position.
Available Colours
The stocked colour options are:
Select the colour that best coordinates with the door leaf, frame and surrounding ironmongery.
Use on Fire-Resisting Doors
The Finger Wizard Gap Cover is a safety accessory rather than an intumescent fire seal.
Before installing it on a fire-resisting door, confirm that:
- The doorset manufacturer or supporting evidence permits the accessory
- The fixing method will not damage critical doorset components
- The cover will not obstruct intumescent or smoke seals
- The cover will not interfere with the hinges
- The door will still close fully into the frame
- The self-closing device will remain effective
The Gap Cover has no standalone fire-resistance classification.
Gap Cover, Knuckle Protector or Full Set?
- Gap Cover: protects the large opening-side hinge gap only.
- Knuckle Protector: protects the smaller gap on the opposite hinge-knuckle side only.
- Full Set: contains both components for protection on both sides of the hinged edge.
Key Benefits
- Protects the large opening-side hinge gap
- Helps reduce access to a hazardous finger-trapping point
- Suitable where only one side of the door requires protection
- Surface-mounted installation
- High-tack self-adhesive backing
- Supplementary pins supplied for additional retention
- Flexible PVC construction
- Fixed 1950mm length
- Available in Black, Brown and White
Important Selection Advice
Before ordering, confirm:
- That the opening-side gap is the area requiring protection
- Whether the opposite knuckle side also requires protection
- That the 1950mm length suits the door
- That the door opening angle is compatible
- That suitable fixing surfaces are available
- That the protector will not obstruct door operation
- That installation is permitted on any fire-resisting doorset
Norseal Finger Wizard Gap Cover – 1950mm Technical Specifications
| Product Name |
Norseal Finger Wizard Gap Cover – 1950mm |
| Product Reference |
FW/SS |
| Product Type |
Surface-mounted opening-side door finger protector |
| Protected Area |
Large cavity-side gap created between the door leaf and frame as the door opens |
| Knuckle-Side Protection Included? |
No |
| Length |
1950mm |
| Material |
PVC |
| Installation Type |
Surface mounted |
| Fixing |
High-tack self-adhesive backing with supplementary pins |
| Typical Application |
Suitable internal timber doorsets, subject to door geometry and risk assessment |
| Published Cycle Testing |
100,000 operating cycles in current technical listings |
| Published Maximum Opening |
Up to approximately 120 degrees, subject to the actual door and hinge geometry |
| Published Flammability Classification |
UL94 Class V-1 in current technical listings |
| Stocked Colours |
Black, Brown and White |
| Unit of Sale |
One opening-side gap cover |
| Fire Seal? |
No |
| Standalone Fire Rating? |
No — installation on a fire-resisting door must be permitted by the doorset evidence |
Available Variations and Product Codes
| Colour |
Length |
Coverage |
Product Code |
| Black |
1950mm |
Opening-side gap only |
FW/SS/BLK |
| Brown |
1950mm |
Opening-side gap only |
FW/SS/BRN |
| White |
1950mm |
Opening-side gap only |
FW/SS/WHT |
Variation Summary
| Colour Options |
Length Options |
Coverage Options |
Total Variations |
| Black, Brown and White |
1950mm |
Opening-side gap only |
3 |
Not Included
- Knuckle-side finger protector
- Door hinges
- Door closer
- Intumescent or smoke seals
- Any fire-resistance certification for the complete doorset
Selection Requirements
Check the following before specifying the product:
- The opening-side gap is the accessible hazard.
- The opposite side does not require an additional knuckle protector.
- The door and frame provide clean, suitable fixing surfaces.
- The normal opening angle is within the protector’s operating range.
- The product will remain clear of the hinges, floor and frame head.
- The door can still close and latch correctly.
- Any relevant fire-door evidence permits its installation.
Inspection Requirements
Inspect the fitted protector regularly for:
- Loose adhesive edges
- Loose or missing pins
- Tears, splits or punctures
- Permanent stretching or deformation
- Excessive tension when the door opens
- Interference with hinges or door seals
- Obstruction of the door-closing action
Replace a damaged protector rather than relying on temporary repairs.
How to Install the Norseal Finger Wizard Gap Cover – 1950mm
The Finger Wizard Gap Cover is fitted across the large opening-side gap between the door leaf and frame.
It must be aligned so that the flexible section can move freely as the door opens and closes without becoming excessively stretched or preventing the door from operating correctly.
Before Installation
Inspect the complete door and confirm:
- The door leaf and frame are secure.
- The hinges are correctly fixed and adjusted.
- The door opens and closes smoothly.
- The opening-side gap is the area requiring protection.
- The 1950mm protector will fit without fouling the floor or frame head.
- The mounting surfaces are suitable for adhesive and pinned fixing.
- The protector will remain clear of hinges and seals.
- Installation is permitted where the door is fire resisting.
Correct any door-alignment, hinge or closing fault before installing the protector.
1. Identify the Opening Side
Open the door and identify the large gap created between the hinged edge of the door leaf and the frame.
The Gap Cover is installed across this opening-side cavity.
Do not install it on the opposite face over the smaller hinge-knuckle gap. That side requires the separate knuckle protector.
2. Check the Protector Length
Offer the protector to the door and frame without removing the release liner.
Confirm that it:
- Runs vertically along the hinged edge
- Fits beneath the frame head
- Remains clear of the floor or threshold
- Does not obstruct adjacent ironmongery
Only trim the protector where this is permitted by the fitting instructions supplied with the current product.
3. Prepare the Fixing Surfaces
Clean the relevant surfaces of the door leaf and frame.
They must be:
- Clean and dry
- Free from grease, oil and polish
- Free from dust and loose material
- Free from peeling paint
- Stable enough to accept the adhesive and pins
Allow the surfaces to dry completely before installation.
4. Dry-Position the Gap Cover
Position the protector over the opening-side gap and check its alignment through the door’s normal operating range.
Confirm that:
- The fixing edges sit flat against the door and frame.
- The flexible centre bridges the gap without twisting.
- The protector does not rub against the hinge components.
- The door can reach its intended opening position.
- The protector does not become excessively taut.
5. Apply the First Fixing Edge
Peel back a short section of the adhesive release liner from the first fixing edge.
Align the protector carefully and press it firmly against the prepared surface.
Continue removing the liner progressively while working down the length.
Do not stretch the flexible centre while applying the adhesive.
6. Apply the Opposing Fixing Edge
Align the second fixing edge with the corresponding surface on the door or frame.
Remove the release liner progressively and press the fixing edge firmly into position.
Maintain an even alignment along the full 1950mm length.
7. Install the Supplementary Pins
Fit the supplied pins in the designated fixing areas, following the current product instructions.
Ensure that each pin:
- Enters suitable substrate
- Sits securely without projecting sharply
- Does not damage the hinge or door seals
- Does not distort or puncture the flexible centre
- Does not interfere with the door’s operation
Do not invent additional fixing positions where these could affect a fire-resisting or certified door construction.
8. Test the Door
Open and close the door slowly through its normal operating range.
Check that:
- The protector extends and folds smoothly.
- It does not become excessively tight.
- The adhesive edges remain bonded.
- The pins remain secure.
- The door reaches its normal opening angle.
- The door closes fully into the frame.
- The latch and self-closing device continue to work correctly.
Stop and correct the installation if the protector interferes with the door or begins to detach.
9. Complete the Final Inspection
Confirm that:
- The complete opening-side gap is covered.
- The fixing edges are fully bonded.
- All required pins are installed securely.
- No sharp fixing points remain exposed.
- The flexible section is not twisted or damaged.
- The protector remains clear of the hinges.
- The door opens, closes and latches correctly.
Maintenance
Inspect the Gap Cover regularly, particularly on high-traffic doors.
Replace the product where it becomes:
- Loose or detached
- Torn, split or punctured
- Permanently stretched
- Distorted by impact
- Excessively tight during door operation
- Likely to obstruct safe closing
Important Safety Note
The Finger Wizard Gap Cover helps reduce access to the large opening-side hinge gap, but it does not protect the smaller gap on the opposite hinge-knuckle side.
Where both sides are accessible, fit the appropriate additional knuckle protector or use a complete full set.