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Norsound NOR910 Intumescent Lock Mask – European Sashlock

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Norsound NOR910 Intumescent Lock Mask – European Sashlock

Norsound NOR910 Intumescent Lock Mask is a pre-cut graphite intumescent mask designed to protect a compatible European sashlock installed within a fire-resisting timber doorset.

The 1mm material is positioned around the recessed lock case before the sashlock is mechanically secured within the door leaf. Under fire conditions, the graphite intumescent reacts and expands into available spaces around the metal lock body, helping protect the surrounding timber and support the performance of the complete doorset.

Each product is supplied in one fixed configuration:

  • Designed for a compatible European sashlock
  • 1mm graphite intumescent material
  • Dark Grey finish
  • Self-adhesive backing
  • Pre-cut lock-mask format

Protection for Recessed Sashlocks

Installing a mortice sashlock requires a pocket to be formed within the edge of the door leaf. This removes part of the original door construction and introduces a metal lock case that can conduct heat into the surrounding timber.

Where required by the lock and doorset evidence, the NOR910 lock mask helps:

  • Protect timber surrounding the lock mortice
  • Limit direct heat transfer from the metal lock case
  • Protect the interface between the lock and door construction
  • Reduce localised deterioration around the recessed hardware
  • Reproduce the ironmongery-protection arrangement used within the tested or assessed doorset

European Sashlock Configuration

The mask is designed for a compatible European mortice sashlock containing both a latch and a locking bolt.

Individual European sashlocks can differ in:

  • Lock-case height and depth
  • Forend dimensions
  • Backset
  • Centres between the spindle and key or cylinder position
  • Latch and deadbolt arrangement
  • Fixing-hole positions

Confirm that the supplied mask corresponds with the exact sashlock and fire-door specification before installation.

The product should not be treated as universally compatible with every mortice sashlock simply because the lock follows a European format.

1mm NOR910 Graphite Material

NOR910 is a Dark Grey graphite-based intumescent material supplied at a fixed thickness of 1mm for this lock-mask configuration.

Graphite intumescent expands rapidly when exposed to fire conditions. Within a supported lock installation, this expansion helps close available spaces around the lock case and protect the machined door pocket.

The graphite material and its 1mm thickness must match the applicable evidence. Do not substitute:

  • A 0.5mm graphite product
  • A thicker graphite product
  • White Interdens material
  • An improvised piece of unrelated intumescent sheet

Different intumescent materials can have different activation and expansion characteristics and are not automatically interchangeable.

Self-Adhesive Backing

The lock mask has self-adhesive backing to assist positioning around the lock body or within the prepared mortice.

The adhesive helps retain the material while the sashlock is inserted and secured.

The self-adhesive backing does not replace:

  • The sashlock fixing screws
  • The forend fixings
  • The handle or rose fixings
  • The cylinder, escutcheon or keyhole furniture
  • Any other mechanical fixing required by the lock manufacturer

Lock-Body Mask Only

This product is supplied as protection for the European sashlock body.

It should not be assumed to include separate protection for:

  • The lock forend
  • The strike plate or keep
  • The latch or deadbolt recesses within the frame
  • Handles, cylinders or other door furniture

Where separate intumescent protection is required behind the forend or strike plate, the specified components must be selected and installed independently.

Pre-Cut Format

The prepared lock-mask format reduces the need to manufacture the complete protection arrangement from loose graphite sheet on site.

This helps provide:

  • A repeatable graphite thickness
  • Consistent coverage around compatible lock cases
  • Reduced on-site measuring and cutting
  • Simpler identification of the required protection area
  • A concealed finish behind the installed sashlock

Dry-fit the mask before removing its release liner. Do not trim, overlap or omit sections unless the current fitting instructions and doorset evidence permit the alteration.

Fire Performance

Norseal publishes the NOR910 lock mask for lock and latch locations within fire-resisting doorsets, with fire resistance referenced in accordance with BS 476-22.

The mask does not independently provide an FD30, FD60 or other fire-resistance classification.

Performance depends on the complete assembly, including:

  • The door-leaf and frame construction
  • The exact sashlock model
  • The lock mortice dimensions
  • The size and location of the lock forend
  • The NOR910 graphite mask
  • Any separately required strike or forend protection
  • The mechanical fixing arrangement
  • The quality of installation

Replacement Lock Work

Whenever a sashlock is removed from a fire-resisting door, inspect the concealed intumescent protection before fitting the replacement hardware.

Replace the mask where it is:

  • Missing or incomplete
  • Torn, punctured or delaminated
  • Wet or contaminated
  • Permanently compressed or distorted
  • Incorrectly positioned
  • Incompatible with the replacement sashlock

A replacement lock should not automatically reuse the protection fitted around the previous lock. Confirm that the new hardware and intumescent arrangement remain supported by the doorset evidence.

Key Benefits

  • Designed for compatible European sashlocks
  • Protects the recessed lock-body location
  • Pre-cut lock-mask format
  • Rapid-expanding graphite intumescent material
  • Slim 1mm construction
  • Self-adhesive backing assists positioning
  • Dark Grey material remains concealed after installation
  • Suitable for supported fire-resisting doorset arrangements

Important Selection Advice

Before ordering, confirm:

  • The lock is a compatible European sashlock
  • The mask corresponds with the exact lock case
  • A 1mm NOR910 graphite mask is specified
  • Whether separate forend protection is required
  • Whether separate strike-plate protection is required
  • The required fire-resistance period
  • The lock and doorset evidence permits the complete arrangement

Norsound NOR910 Intumescent Lock Mask Technical Specifications

Product Name Norsound NOR910 Intumescent Lock Mask – European Sashlock
Product Range NOR910
Exact Stocked Product Code NOR9/10/TH100
Manufacturer Reference NOR910-TH100
Product Type Pre-cut graphite intumescent lock-body mask
Application Compatible European sashlock locations within fire-resisting doorsets
Protection Supplied European sashlock body
Strike Protection Included? No separate strike protection is listed as part of this product
Material Graphite intumescent
Thickness 1mm
Colour Dark Grey
Fixing Self-adhesive positioning behind the mechanically fixed lock case
Expansion Characteristic Rapid-expanding graphite intumescent
Published Fire-Test Reference Fire resistance in accordance with BS 476-22
Unit of Sale One lock mask
Sashlock Included? No
Strike Plate Included? No
Fixing Screws Included? No
Standalone Fire Rating? No — performance belongs to the complete tested or assessed lock and doorset arrangement
Standalone Smoke Rating? No
Standalone Acoustic Rating? No

Stocked Product

Lock Type Material Thickness Product Code
European sashlock Graphite 1mm NOR9/10/TH100

Variation Summary

Lock Options Material Options Thickness Options Total Variations
European sashlock Graphite 1mm 1

Product-Code Note

The manufacturer’s published general reference is:

NOR910-TH100

The exact Product Code used in the supplied stock and pricing list is:

NOR9/10/TH100

Use the exact stocked Product Code for product setup, ordering and stock control.

Compatibility Requirements

Select the lock mask only where the supporting evidence permits:

  • The exact European sashlock model
  • NOR910 graphite intumescent material
  • A 1mm material thickness
  • The supplied lock-mask configuration
  • The proposed mortice dimensions
  • The intended position within the door leaf

Do not assume compatibility solely from the general European sashlock description.

Components Not Included

  • European sashlock
  • Separate lock forend protection
  • Strike plate or keep
  • Separate strike-plate protection
  • Door handles or spindle
  • Key cylinder or euro cylinder
  • Mechanical fixing screws

Quantity Guidance

One ordered item contains one lock-body mask.

One mask will normally be required for each compatible sashlock installation, subject to the applicable fire-door specification.

Any separately required forend or strike protection must be calculated and ordered independently.

Storage

  • Store the mask flat in clean, dry internal conditions.
  • Keep the adhesive release liner attached until installation.
  • Protect the graphite from moisture, dust, grease and oil.
  • Do not fold, crease or permanently compress the mask.
  • Keep the adhesive surface free from contamination.

Pre-Installation Inspection

Do not install the mask if it is:

  • Torn, punctured or delaminated
  • Wet or contaminated
  • Permanently compressed
  • Missing part of its protective shape
  • Incorrectly sized for the sashlock
  • Unable to lie flat around the lock body

How to Install the Norsound NOR910 Intumescent Lock Mask

The NOR910 lock mask must be installed in accordance with the sashlock manufacturer’s instructions and the evidence for the complete fire-resisting doorset.

The manufacturer does not publish one universal lock-mask orientation for every European sashlock. Confirm the precise fitting arrangement before modifying the door or applying the mask.

1. Verify the Lock and Doorset Specification

Before installation, confirm:

  • The lock is a compatible European sashlock.
  • The door leaf is approved for the selected lock.
  • The doorset evidence specifies 1mm NOR910 graphite protection.
  • The lock mask matches the lock-case shape.
  • The permitted mortice dimensions are known.
  • The required lock fixings are available.
  • Any separate forend or strike protection has been identified.

Do not substitute another lock, mask thickness or intumescent material without supporting evidence.

2. Inspect the Lock Mask

Place the lock mask on a clean, dry surface and compare it with the sashlock case.

Confirm that:

  • The complete mask is present.
  • The graphite material is clean and dry.
  • The mask is not torn or permanently creased.
  • The adhesive release liner remains intact.
  • The mask corresponds with the intended sashlock.

3. Prepare the Lock Mortice

Machine the door only to the dimensions permitted by the lock and doorset evidence.

The mortice should be:

  • Correctly sized for the protected lock case
  • Flat and free from raised timber fibres
  • Free from loose door-core material
  • Structurally sound around the fixing positions
  • Free from excessive clearance around the lock

Allow for the specified 1mm mask without unnecessarily enlarging the mortice.

4. Clean the Receiving Surfaces

Remove all machining dust and loose material using a suitable brush or vacuum.

The surfaces receiving the self-adhesive graphite must be clean and dry.

Do not install the mask over:

  • Wet timber
  • Grease or oil
  • Loose paint or coatings
  • Splinters or raised fibres
  • Old adhesive that prevents flat contact

5. Dry-Fit the Mask

Position the mask around the sashlock case or within the mortice without removing the release liner.

Follow the orientation required by the lock and doorset evidence.

Check that the mask:

  • Lies flat around the lock body
  • Protects the required surfaces
  • Does not obstruct the latch, deadbolt or follower
  • Does not cover required fixing positions
  • Will not fold as the lock is inserted

Do not trim or reshape the mask unless the current fitting instructions expressly permit it.

6. Apply the Graphite Mask

Remove the adhesive release liner carefully without contaminating the adhesive surface.

Apply the mask in the specified position and press it firmly into place.

Ensure that:

  • The graphite remains flat.
  • No crease or overlap is introduced.
  • The complete required area is protected.
  • The mask remains aligned with the lock case.
  • The moving lock components remain unobstructed.

7. Install the European Sashlock

Insert the compatible sashlock carefully into the protected mortice.

Take care not to:

  • Scrape the mask from the timber
  • Fold the graphite beneath the lock
  • Tear it on sharp metal edges
  • Displace it from its required position
  • Force an oversized lock into the mortice

The lock should seat correctly without excessive force.

8. Secure the Lock

Align the lock forend with the door edge and install the fixings specified by the lock manufacturer and doorset evidence.

Tighten the screws evenly so that:

  • The lock remains correctly aligned.
  • The forend sits in its specified position.
  • The graphite mask remains undisturbed.
  • The surrounding timber is not damaged.
  • The lock mechanism operates freely.

9. Fit Separate Intumescent Protection Where Required

The NOR910 product protects the lock-body location.

Where required by the evidence, fit the specified separate protection behind:

  • The lock forend
  • The strike plate or keep
  • Other recessed lock hardware

Do not omit these components merely because they are not included with the lock mask.

10. Complete the Ironmongery Installation

Fit the approved handles, spindle, cylinder, escutcheons and associated door furniture in accordance with the lock and doorset instructions.

Ensure that the fixings do not tear or displace the concealed graphite protection.

11. Test the Lock and Door

Operate the sashlock and door several times.

Confirm that:

  • The latch operates freely.
  • The locking bolt operates correctly.
  • The handles return normally.
  • The door closes fully into the frame.
  • The latch and bolt engage correctly with the keep.
  • The self-closing device remains effective.
  • The required door gaps have not been altered.

Final Inspection

Verify that:

  • The correct 1mm NOR910 graphite mask has been installed.
  • The complete required mask is present.
  • The sashlock is mechanically secure.
  • Any separately required forend or strike protection is installed.
  • The hardware operates correctly.
  • The installation matches the doorset evidence.

Maintenance

Inspect the lock as part of the routine fire-door inspection programme.

Check for:

  • Loose lock or handle fixings
  • Difficulty operating the latch or bolt
  • Movement of the lock case or forend
  • Damage around the lock mortice
  • Incorrect replacement hardware
  • Missing or disturbed intumescent protection

Whenever the lock is removed or replaced, inspect and reinstate the specified graphite protection before returning the door to service.

Important Performance Note

The NOR910 lock mask does not independently provide a fire-resistance period.

Performance depends on the complete approved doorset, compatible sashlock, mortice dimensions, graphite protection, associated frame hardware, mechanical fixings and installation quality.

Delivery Options

Delivery Costs

Let us know where you are so we can calculate your delivery.

Visit our Delivery Help Centre page for the latest information about delivery.

A pallet service is required on larger items.

The standard pallet service time scale is an estimated 2-7 working days.

We have Next Day, Specific Day and Saturday options, which you can choose at the time of placing your order (UK mainland only).

When your order is processed and given to our courier, you will be contacted to arrange a suitable delivery date.

Our standard pallet service offers delivery to the kerbside. Couriers will not be able to move pallets or goods inside the property.

For parcel deliveries, we will use a courier service.

The standard parcel service time scale is an estimated 2-7 working days.

We have Next Day, Specific Day and Saturday options, which you can choose at the time of placing your order (UK mainland only).

Each item will be carefully packaged and distributed to our courier after being dispatched from our warehouse.

You can collect your order from our store. At checkout select "Local Pickup". We will notify you when your order is ready for collection.

Some postcodes are classed as remote by our delivery partners. If your address falls within one of these areas, additional delivery charges may apply.

  • Highlands and Islands
  • Parts of Scotland
  • Isle of Man
  • Northern Ireland
  • Remote rural postcodes

If you are unsure whether you live in a remote area or not, please contact our customer services team at [email protected]

If you are unsure whether you live in a remote area or not, please contact our customer services team at [email protected]

Delivery & Returns FAQs

If you are not home when delivery is attempted, the courier will usually leave a card or contact you with the next steps.

Depending on the courier and service used, they may attempt re-delivery, leave the parcel in a safe place, or take it back to the depot.

For pallet deliveries, someone normally needs to be available to accept the goods, as these are delivered kerbside and cannot usually be left unattended.

If you need to make a change to your order, please contact us as soon as possible after placing it.

We can usually make changes before the order has been processed or dispatched, but once it has entered production, packing, or shipping, changes may no longer be possible.

Our team will let you know what can be amended and whether any additional charges apply.

If an item is currently out of stock, please contact us to check availability.

Some products can still be ordered on a lead time basis, while others may be temporarily unavailable from the supplier.

We will advise you on the expected timescale and whether a suitable alternative is available.

In some cases, parcel deliveries may be left with a neighbour if you have given delivery instructions and the courier allows it.

Pallet deliveries are less flexible, as they usually require the goods to be accepted in person at the delivery address.

If you would like delivery left with a neighbour where possible, please let us know in advance and we will note this on the order.

Returns

For further information on our returns process, please check out our Returns Information Page.
Please note:
  • Delivery times are estimates and may vary depending on stock, courier availability, order size, and your postcode.
  • Pallet deliveries are usually kerbside only and require someone to be available to accept the goods.
  • Remote areas may incur additional delivery charges or longer delivery times.
  • Please check your order on arrival and report any damage or missing items as soon as possible.
  • Do not book installers or tradespeople until your goods have arrived and been checked. We are not liable for installer costs, delays, or consequential loss.
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