Pyroplex 30054 Glazing Seal – 12 × 7mm is a flexible, self-adhesive intumescent glazing profile designed for use within approved 30-minute glazed fire-door systems.
The profile is installed between the fire-resistant glass and the glazing bead. During normal conditions, it provides a consistent bedding and sealing layer within the glazing pocket. When exposed to elevated temperatures during a fire, the intumescent material expands to help restrict the passage of flames and hot gases around the glass.
The stocked range is supplied in:
Pyroplex 30054 has a plain flexible glazing profile without the projecting glass-contact fin found on some alternative glazing seals.
This creates a compact sealing arrangement suitable for approved slimline and economical glazing-bead systems.
The profile must not be substituted for a finned glazing seal unless the complete door and glazing evidence permits the change.
The product is designed for glazed apertures in suitable:
The glazing seal is one component within the complete fire-resistant glazing assembly.
Other required components may include:
Pyroplex 30054 is designed for 30-minute fire-resisting glazing systems.
The published fire performance is supported by testing to standards including:
The product is currently referenced by Pyroplex under Certifire TS25 Certificate CF348.
The glazing seal does not independently provide a 30-minute fire rating. Performance belongs to the complete tested or assessed glazed door construction.
Pyroplex specifies product 30054 for compatible fire-resistant glass between:
5mm and 7mm thick
The profile may be used with suitable:
The exact glass product must be included within the relevant door, glass or glazing-system evidence.
Do not select glass solely by its nominal thickness or advertised fire-resistance period.
The profile incorporates high-performance self-adhesive backing for installation onto the glazing bead.
The adhesive helps hold the seal in position while:
The self-adhesive backing is an installation aid only.
It does not replace the screws, glazing beads, setting blocks or other components responsible for retaining the glass.
Pyroplex 30054 is supplied as a flexible continuous profile rather than individual pre-cut lengths.
This format helps:
The profile should not be stretched while measuring or applying it. Stretching may cause the material to retract and leave gaps at the bead joints.
Pyroplex describes its glazing material as robust, non-flaking, resistant to tearing and unaffected by water.
The product should nevertheless be stored in clean, dry conditions to protect:
Do not paint, coat or cut away the intumescent material after installation.
The manufacturer identifies the glazing system as suitable for integrity and insulation applications.
The resulting performance depends principally on:
The seal itself should not be assigned a universal insulation or integrity rating.
The stocked formats are:
Pyroplex publishes 150m as the standard coil length for product 30054.
The supplied range is available in:
Black only
Pyroplex publishes additional colours within its wider product range, but Brown, Cream and White are not included as stocked options for this product listing.
The glazing seal will normally be largely concealed behind the glazing bead after installation.
Calculate the quantity required from the perimeter of every glazed aperture.
Allow for:
Measure the actual glazing system rather than estimating from the visible glass dimensions alone.
Before ordering, confirm:
Do not select a glazing seal solely by its physical dimensions. Fire performance depends on matching every component within the complete tested or assessed glazing system.
| Product Name | Pyroplex 30054 Glazing Seal – 12 × 7mm |
| Manufacturer | Pyroplex |
| Manufacturer Part Number | 30054 |
| Supplier Product Reference | TF115 |
| Product Type | Flexible self-adhesive intumescent glazing seal without fin |
| Nominal Profile Size | 12 × 7mm |
| Application | Approved glazed apertures in fire-resisting timber and steel doors |
| Fire-Resistance Period | 30 minutes as part of a suitable tested or assessed glazing system |
| Suitable Glass Thickness | 5–7mm |
| Suitable Glass Types | Insulating and non-insulating fire-resistant glass, subject to system evidence |
| Fixing | High-performance self-adhesive backing applied to the glazing bead |
| Integral Fin | No |
| Stocked Roll Lengths | 10m and 150m |
| Manufacturer Standard Coil | 150m |
| Stocked Colour | Black |
| Manufacturer Wider Colour Range | Black, Brown, Cream and White |
| Test Standards | BS 476: Part 20/22, BS EN 1634-1 and BS EN 1363-1 |
| Approval Reference | Certifire TS25 Certificate CF348; confirm the current revision and scope before reliance |
| Standalone Fire Rating? | No — performance belongs to the complete tested or assessed glazing system |
| Standalone Smoke Rating? | No separate cold-smoke classification should be assumed |
| Standalone Acoustic Rating? | No |
| Roll Length | Colour | Profile Size | Product Code |
|---|---|---|---|
| 10m | Black | 12 × 7mm | TF115/10M/BLK |
| 150m | Black | 12 × 7mm | TF115/150M/BLK |
| Roll-Length Options | Colour Options | Total Combinations |
|---|---|---|
| 10m and 150m | Black | 2 |
The supplied codes use the format:
TF115 / Roll Length / Colour
The supported 30-minute performance depends on the complete glazing construction, including:
Pyroplex’s current instructions specify:
The current project-specific door certificate or assessment takes precedence where it defines a different permitted construction.
Store the glazing seal:
Do not install material that is:
Pyroplex 30054 must be installed as part of an approved fire-resistant glazing system.
The door, glass, aperture, liner, beads, fixings and glazing seals must all match the applicable test evidence, certificate or assessment.
Confirm:
Do not cut or modify a certified fire door without supporting evidence.
Check that the glazed aperture is:
Stop work where the door construction does not match the approved specification.
Pyroplex’s current product instructions require the door aperture to be lined with:
6mm hardwood
Install the liner continuously around the aperture with closely fitted joints.
Failure to provide the required liner may invalidate the published Certifire approval.
Prepare the beads to the material and dimensions stated by the glazing-system evidence.
The surfaces receiving the self-adhesive seal must be:
Unwind the Pyroplex 30054 profile without stretching it.
Remove the release liner progressively and press the self-adhesive surface firmly against the glazing bead.
Ensure that:
Mitre cut the glazing beads with the Pyroplex seal already attached.
Check that:
Fit one complete side of the glazing-bead system into the aperture.
Under Pyroplex’s published installation arrangement, secure the beads using:
Follow the exact fixing arrangement stated by the current doorset evidence.
Pyroplex’s published instructions require the glass to be cut to the aperture with a tolerance of:
±2mm
Confirm that the supplied glass:
Position the approved setting blocks where required by the complete glazing system.
The blocks support the glass and maintain the required clearances.
Do not use the flexible glazing seal to support the weight of the glass.
Using appropriate glass-handling equipment, place the glass into the prepared aperture.
Check that:
Prepare and fit the opposing bead assembly using the same process.
Secure it with the specified mechanical fixings.
As the beads are tightened, confirm that:
Inspect every bead and corner on both faces.
Confirm that:
Inspect the glazed aperture as part of the fire-door maintenance programme.
Check for:
Pyroplex 30054 does not independently provide a 30-minute fire rating.
Performance depends on the complete approved glazing system, including:
Install the product only in accordance with current certification, test evidence, assessment documentation and the instructions applicable to the complete glazed doorset.
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