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Interdens 2mm Adhesive Radius Hinge Pad – 100 × 30mm

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Interdens 2mm Adhesive Radius Hinge Pad – 100 × 30mm

Interdens 2mm Adhesive Radius Hinge Pad – 100 × 30mm is a pre-cut intumescent pad designed for installation behind a compatible radius-corner hinge blade in a fire-resisting timber doorset.

The pad creates a protective intumescent layer between the metal hinge blade and the timber door leaf or frame. When exposed to fire conditions, the material reacts within the hinge recess to help protect the surrounding timber and support the performance of the complete doorset.

Each pad is supplied in one fixed configuration:

  • 100mm long
  • 30mm wide
  • 2mm thick
  • Radius-corner profile
  • White Interdens Type 36 material
  • Self-adhesive backing

Designed for Fire-Door Hinge Protection

Hinges are essential structural components within a doorset, but installing them requires recesses to be formed in the door leaf and frame. These recesses remove part of the timber construction and position conductive metal components within the door edge.

Where required by the fire-test evidence, the Interdens pad is installed directly behind the hinge blade to help protect this vulnerable area.

The pad can help:

  • Protect timber immediately behind the hinge blade
  • Limit direct heat transfer from the metal hinge into the timber
  • Reduce localised damage around the hinge recess
  • Maintain intumescent protection around the hinge fixing positions
  • Reproduce the hinge arrangement used within the tested or assessed doorset

2mm Interdens Type 36

Norseal identifies the 2mm radius hinge pad as an Interdens Type 36 product.

This is distinct from the manufacturer’s 1mm Type 15 hinge pads. The thickness and Interdens type should not be changed simply because an alternative pad has the same length and width.

A 2mm pad may be required where the tested hinge or doorset arrangement specifies increased intumescent protection. Always use the material type and thickness stated by the relevant evidence.

Radius-Corner Profile

The rounded corners are designed to correspond with a compatible radius-corner hinge blade.

Before ordering, compare the pad with:

  • The hinge-blade length and width
  • The radius of the hinge corners
  • The dimensions of the hinge recess
  • The screw-hole arrangement
  • The hinge manufacturer’s fire-test requirements

Do not use a radius pad behind a square-corner hinge where the shape would leave areas of the required recess unprotected.

Self-Adhesive Backing

The self-adhesive backing assists with positioning the pad within the prepared hinge recess while the hinge blade is refitted.

The adhesive is an installation aid only. It does not provide the structural fixing for the hinge and does not replace the specified hinge screws.

For reliable adhesion, the receiving surface must be:

  • Clean
  • Dry
  • Flat
  • Free from loose timber fibres
  • Free from grease, oil and dust

Supplied Individually

Each ordered item contains one hinge pad.

The required number of pads depends on the tested or assessed arrangement. Protection may be required:

  • Behind the hinge blade in the door leaf
  • Behind the corresponding hinge blade in the frame
  • Behind both blades of every hinge

For example, where both blades of three hinges require protection, six individual pads will be needed.

Do not assume that one pad protects one complete hinge without checking the relevant evidence.

Fire-Performance Requirements

Norseal publishes the hinge-pad range for use behind hinge blades on fire-resisting doorsets, with performance referenced in accordance with BS 476-22.

The pad does not independently provide an FD30, FD60 or other fire-resistance classification.

Performance depends on the complete arrangement, including:

  • The door-leaf and frame construction
  • The hinge manufacturer and model
  • The size and material of the hinge
  • The number and position of the hinges
  • The 2mm Interdens Type 36 pads
  • Whether one or both hinge blades are protected
  • The screw type, length and fixing pattern
  • The perimeter intumescent-seal arrangement
  • The quality of installation

Where a hinge was tested with a specific intumescent pad, the same material, thickness and arrangement should be reproduced in the installed doorset.

Replacement and Maintenance Work

Whenever a hinge is removed or replaced on a fire-resisting door, inspect the intumescent protection behind it.

Replace the pad where it is:

  • Missing
  • Torn or incomplete
  • Wet or contaminated
  • Permanently compressed
  • Incorrectly positioned
  • Unsuitable for the replacement hinge

Do not reinstall a fire-door hinge without reinstating the intumescent protection required by the hinge and doorset evidence.

Key Benefits

  • Pre-cut to suit compatible 100 × 30mm hinge blades
  • Radius corners for matching rounded hinge profiles
  • 2mm Interdens Type 36 construction
  • Protects the timber behind the hinge blade
  • Self-adhesive backing assists accurate positioning
  • White material remains concealed after installation
  • Supplied individually for flexible quantity selection
  • Suitable for supported fire-resisting doorset arrangements

Important Selection Advice

Before ordering, confirm:

  • The hinge blade measures 100 × 30mm
  • The hinge has a matching radius-corner profile
  • A 2mm Type 36 Interdens pad is specified
  • The required number of pads per hinge
  • The number of hinges fitted to the door
  • Whether protection is required behind the leaf blade, frame blade or both
  • The hinge and doorset evidence permits this exact arrangement

Interdens 2mm Adhesive Radius Hinge Pad Technical Specifications

Product Name Interdens 2mm Adhesive Radius Hinge Pad – 100 × 30mm
Product Code INT/2/100X30/R
Product Type Pre-cut intumescent hinge-protection pad
Application Behind compatible hinge blades on fire-resisting doorsets
Length 100mm
Width 30mm
Thickness 2mm
Corner Profile Radius
Material Interdens Type 36
Colour White
Fixing Self-adhesive positioning beneath the mechanically fixed hinge blade
Published Fire-Test Reference Fire resistance in accordance with BS 476-22
Unit of Sale One individual pad
Hinge Included? No
Fixing Screws Included? No
Standalone Fire Rating? No — performance belongs to the complete tested or assessed hinge and doorset arrangement
Standalone Smoke Rating? No
Standalone Acoustic Rating? No

Stocked Product

Size Thickness Profile Material Product Code
100 × 30mm 2mm Radius Interdens Type 36 INT/2/100X30/R

Variation Summary

Size Options Thickness Options Profile Options Total Variations
100 × 30mm 2mm Radius 1

Difference from the 1mm Hinge Pad

Product Thickness Interdens Type
1mm radius hinge pad 1mm Type 15
2mm radius hinge pad 2mm Type 36

The two products are not automatically interchangeable. Use the thickness and material type stated by the hinge and doorset evidence.

Quantity Guidance

The pad is sold individually.

Calculate the quantity from:

  • The number of hinges fitted to each door
  • The number of doors
  • Whether one or both hinge blades require protection

Where both blades of each hinge require protection, order two pads per hinge.

Compatibility Requirements

The pad should only be selected where the supporting evidence permits:

  • A 100 × 30mm hinge blade
  • A radius-corner configuration
  • 2mm Interdens Type 36 protection
  • The proposed hinge and screw arrangement
  • The intended position behind the leaf blade, frame blade or both

Do not replace it with 1mm Interdens, graphite or another intumescent material without suitable evidence.

Storage

  • Store flat in clean, dry internal conditions.
  • Keep the adhesive release liner attached until installation.
  • Protect the pad from moisture, dust, grease and oils.
  • Do not fold, crease or permanently compress it.
  • Keep the adhesive surface free from contamination.

Pre-Installation Inspection

Do not install a pad that is:

  • Torn, creased or delaminated
  • Wet or contaminated
  • Permanently compressed
  • Missing part of its intumescent material
  • Incorrectly sized or shaped for the hinge
  • Unable to sit flat within the hinge recess

How to Install the Interdens 2mm Adhesive Radius Hinge Pad

The pad must be installed in the position required by the hinge certificate, fire-door schedule or doorset assessment.

Before removing the hinge, establish whether protection is required behind the door-leaf blade, the frame blade or both blades.

1. Verify the Hinge Specification

Confirm:

  • The hinge is approved for the fire-resisting doorset.
  • The hinge blade measures 100 × 30mm.
  • The hinge has a compatible radius-corner profile.
  • The evidence requires 2mm Interdens Type 36.
  • The required pad locations are known.
  • The correct hinge screws are available.

Do not use the pad solely because its dimensions appear to fit the recess.

2. Support the Door

Support the door securely before loosening or removing a hinge.

Remove and refit one hinge at a time unless the doorset installation procedure states otherwise.

Proper support prevents the remaining hinges from carrying an unsuitable temporary load and helps maintain the door’s alignment and perimeter gaps.

3. Remove the Hinge Blade

Remove the specified screws and carefully lift the relevant hinge blade from its recess.

Retain approved screws that remain suitable for reuse. Replace damaged fixings only with screws permitted by the hinge and doorset evidence.

4. Inspect the Hinge Recess

Check that the recess is:

  • Correctly sized for the hinge blade
  • Deep enough to accommodate the specified hinge and 2mm pad arrangement
  • Flat and free from raised timber fibres
  • Free from loose material
  • Structurally sound around every screw position

Do not deepen or enlarge the recess unless the resulting dimensions remain permitted by the doorset evidence.

5. Clean the Receiving Surface

Remove machining dust and loose fibres using a suitable brush or vacuum.

The surface must be clean and dry before the self-adhesive pad is applied.

Do not install the pad over:

  • Grease or oil
  • Wet timber
  • Loose paint or coatings
  • Splinters and raised fibres
  • Old material that prevents flat contact

6. Dry-Fit the Pad

Position the pad within the recess before removing the release liner.

Confirm that:

  • The 100 × 30mm dimensions match the hinge blade.
  • The rounded corners align with the hinge profile.
  • The pad lies flat without folding.
  • The required hinge area is covered.
  • The pad does not project into the door gap.
  • The hinge can sit correctly over the 2mm material.

Do not trim or reshape the pad unless this is expressly permitted by the hinge or doorset evidence.

7. Apply the Pad

Remove the adhesive release liner without contaminating the adhesive surface.

Align the pad carefully within the recess and press it firmly into place.

Ensure that:

  • The pad remains centred behind the hinge blade.
  • The radius corners remain correctly aligned.
  • The material lies flat without creases.
  • The adhesive makes continuous contact.
  • The pad does not overlap the recess edge.

8. Refit the Hinge

Place the hinge blade directly over the installed pad and align it with the approved fixing positions.

Refit the specified screws progressively and evenly.

Confirm that:

  • The hinge blade sits correctly within the recess.
  • The pad remains flat and correctly positioned.
  • The screws achieve secure fixing into sound timber.
  • The hinge is not distorted.
  • The screws are not overtightened.

The self-adhesive backing positions the pad; the hinge screws provide the structural fixing.

9. Protect the Corresponding Blade Where Required

Where the evidence requires a pad behind both hinge blades, repeat the process behind the corresponding blade in the door leaf or frame.

Use one separate pad for each protected hinge blade.

10. Test the Door

Remove the temporary support and operate the door carefully.

Confirm that:

  • The hinges move freely without binding.
  • The door opens through its required range.
  • The door closes fully into the frame.
  • The latch engages correctly.
  • The self-closing device remains effective.
  • The required perimeter gaps remain within specification.
  • No hinge screw has loosened.

Final Inspection

Verify that:

  • The correct 2mm Type 36 radius pad has been fitted.
  • The pad is behind every hinge blade required by the evidence.
  • The hinge blades sit correctly within their recesses.
  • The approved screws are secure.
  • The door remains correctly aligned.
  • The installation matches the tested or assessed arrangement.

Maintenance

Inspect the hinges as part of the routine fire-door inspection programme.

Check for:

  • Loose or missing screws
  • Movement of the hinge blades
  • Damage around the hinge recesses
  • Changes to the door alignment or perimeter gaps
  • Incorrect replacement hinges
  • Missing or disturbed intumescent protection

Whenever a hinge is removed or replaced, inspect and reinstate the specified intumescent pads before returning the door to service.

Important Performance Note

The Interdens hinge pad does not independently provide a fire-resistance period.

Performance depends on the complete approved doorset, compatible hinges, correct pad material and thickness, protected hinge-blade locations, screw arrangement and installation quality.

Delivery Options

Delivery Costs

Let us know where you are so we can calculate your delivery.

Visit our Delivery Help Centre page for the latest information about delivery.

A pallet service is required on larger items.

The standard pallet service time scale is an estimated 2-7 working days.

We have Next Day, Specific Day and Saturday options, which you can choose at the time of placing your order (UK mainland only).

When your order is processed and given to our courier, you will be contacted to arrange a suitable delivery date.

Our standard pallet service offers delivery to the kerbside. Couriers will not be able to move pallets or goods inside the property.

For parcel deliveries, we will use a courier service.

The standard parcel service time scale is an estimated 2-7 working days.

We have Next Day, Specific Day and Saturday options, which you can choose at the time of placing your order (UK mainland only).

Each item will be carefully packaged and distributed to our courier after being dispatched from our warehouse.

You can collect your order from our store. At checkout select "Local Pickup". We will notify you when your order is ready for collection.

Some postcodes are classed as remote by our delivery partners. If your address falls within one of these areas, additional delivery charges may apply.

  • Highlands and Islands
  • Parts of Scotland
  • Isle of Man
  • Northern Ireland
  • Remote rural postcodes

If you are unsure whether you live in a remote area or not, please contact our customer services team at [email protected]

If you are unsure whether you live in a remote area or not, please contact our customer services team at [email protected]

Delivery & Returns FAQs

If you are not home when delivery is attempted, the courier will usually leave a card or contact you with the next steps.

Depending on the courier and service used, they may attempt re-delivery, leave the parcel in a safe place, or take it back to the depot.

For pallet deliveries, someone normally needs to be available to accept the goods, as these are delivered kerbside and cannot usually be left unattended.

If you need to make a change to your order, please contact us as soon as possible after placing it.

We can usually make changes before the order has been processed or dispatched, but once it has entered production, packing, or shipping, changes may no longer be possible.

Our team will let you know what can be amended and whether any additional charges apply.

If an item is currently out of stock, please contact us to check availability.

Some products can still be ordered on a lead time basis, while others may be temporarily unavailable from the supplier.

We will advise you on the expected timescale and whether a suitable alternative is available.

In some cases, parcel deliveries may be left with a neighbour if you have given delivery instructions and the courier allows it.

Pallet deliveries are less flexible, as they usually require the goods to be accepted in person at the delivery address.

If you would like delivery left with a neighbour where possible, please let us know in advance and we will note this on the order.

Returns

For further information on our returns process, please check out our Returns Information Page.
Please note:
  • Delivery times are estimates and may vary depending on stock, courier availability, order size, and your postcode.
  • Pallet deliveries are usually kerbside only and require someone to be available to accept the goods.
  • Remote areas may incur additional delivery charges or longer delivery times.
  • Please check your order on arrival and report any damage or missing items as soon as possible.
  • Do not book installers or tradespeople until your goods have arrived and been checked. We are not liable for installer costs, delays, or consequential loss.
Essential items

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